ZimaPack offers a semi-automatic net weight liquid filling machine at an affordable price and small footprint.  Semi-automatic models have the same technology as rotary & inline models and are great for lab use, R&D, testing, and low batch production runs.

ZimaPack net weight fillers are precise liquid fillers that reduce costly waste of product and production efficiency.  Each machine can be customized to meet your needs.  For example, the “Recipe and Production” video filling machine here was built for a Class 1 Div 1 Area and includes a nitrogen application, rinse station, rinsing tank reservoir and pump.

Here’s What They Do:

• The machine can dispense the substance into the container precisely, ensuring that each container will have the same amount of the substance.
• Entry-level filler that doesn’t sacrifice precise fills.
• Dispensing low-volume products and/or dangerous substances, such as chemicals, in a controlled manner makes it ideal for small runs or laboratory equipment as it results in fewer spills and accidents.
• Integration of an Optional Air/Water Rinser is possible.

Some of the products we fill (and cap):  Solvents & Bondo, Isocyanates & Paint Products, Fresh Concentrated & Cold-Pressed Juices, Nutraceutical Supplements, Vitamin Oils, CBD Products, Agrochemical, Methanol & Ethanol Products, Organic Balms, Body Oils & Personal Care Products, Water, Barbeque Sauces, Dressings, Edible Oils and more.

Our filling machines are designed to fill fluids, such as liquids, pastes, and creams, into bottles, jars, pails, cans, most rigid containers or those that can be held by the neck opening. In addition to being faster and more uniform than manual filling, filling machines also require fewer people to operate. As an additional benefit, it makes product contamination far less likely.

ZimaPack prides themselves in having bottle filling machines with the concept of filling by net weight. While volume changes with variables like temperature and barometric pressure, net weight remains constant.

Our machines create a perfect solution for controlling your product giveaway and costs. Here is how you can take advantage of our Filling Machines:

Custom Designed Nozzles.  Our nozzles are created with ease of use, cleanliness, and longevity, perfect for filling rigid containers like bottles, spray bottles, detergent bottles (with or without handles), cans, pails, tubs, buckets, and so on. They are built in Stainless Steel 316L. The nozzle tips/plungers can be interchanged to accommodate a larger range of products and bottle openings. The nozzles do not penetrate the bottle during the filling process, preventing cross-contamination and ensuring overall cleanliness.

Versatility.  The ZimaPack machine can accommodate a wide range of products designed with nozzles and nozzle tips, capping heads, tanks, special features, and quick tool-less bottle and cap change parts. We can make the machinery as adaptable as possible to meet a wide range of filling applications.

Clean In Place System.  ZimaPack filling machines are equipped with a Clean In Place (CIP) system internally and externally. There is also an option to integrate foam cleaning systems. CIP recipes can be linked and saved with each product recipe. This way, you wouldn’t need to program this sequence each time, as some products may take longer to clean than others, maximizing efficiency and speed. There is an automatic trough that can collect the CIP solution/waste. Everything is piped for the internal CIP and external CIP so that you will have one collection point on the machine making it easy for changeovers.

ZimaPack’s capping machines offer Semi-Automatic and Automatic Cappers. We can work with a wide range of containers and cap sizes, shapes, closures, various capping heads, specific chutes, sorters, and elevators. We only use Clutch-Style Capping Heads for our capping machines. Here is why:

Accomodates different types of caps – Allows for a very tight seal.  Clutch-style capping heads are designed for various types of caps. They have a series of teeth that grip the cap and can be tightened or loosened to adjust the grip, making them ideal for use with both standard and non-standard caps.  The Clutch-Style Capping heads allow for the torque to be adjusted for a perfect tight seal. It is essential because it means your product will be well-protected from the elements.

Why Choose Clutch Style Capping Heads?  Clutch capping heads provide consistent and reliable capping without the fear of breakage, as with inline capping systems. It also allows a consistent and appropriate torque to be applied, ensuring a secure seal. With an inline capping system, there is no control of torque, which can cause inconsistencies in capping quality and potential breakage.

Types of Capping Heads.  Our capping heads are the perfect way to seal your bottles quickly and precisely. We can build a Capping Machine to accommodate several different types of caps to promote versatility on your packaging line.  Our experts can help you find the ideal capping head for your needs. We offer a solution for the following types of caps:

• Regular Flat Screw Caps
• ROPP Caps
• Press-On Caps
• Pump Caps
• Trigger Caps
• Flip-top Caps
• Sport and Push-pull Caps
• Dispenser Caps with or without pouring spouts
• Twist Caps
• Droppers (eye drops and dosing)